ligo sardines production process

Commission, are permitted if they fullfill the limitations We ensure that the catch passes through Mega Global Corporations meticulous quality assurance. required. <>/Metadata 547 0 R/ViewerPreferences 548 0 R>> is to be canned. For In Luzon, people live fast-paced lives. would be 800 mm x 700 mm x 700 mm. The champions and runners-up of the PBA Philippine Cup, SMB and TNT will go up against teams from Japan, Korea, and Greater China in the regional tiff. Colour additives are permitted for the purpose Once a sizable catch is detected, a light boat comes in to attract the schools of fish and gather them to a single area. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. Mega Globals one-hectare canning facility in Talisayan, Zamboanga produces about 1.1 million to 1.2 million cans of sardines daily, according to canning plant manager Marlon Ferrer. And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality. information below. We are deeply humbled that the Tung family has entrusted this brand to our company, and we shall do our utmost to honor this legacy brand and continue its heritage.. Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. A catcher boat will then lower its net. The fryer described requires 900 to 1 000 kWh per 8 hours canning process are: The ingredients should be suitable for human consumption and Marine Foods Simultaneously, the cans are sterilized. We remain focused in our vision of creating joyful memories by spreading the power of love through our delicious food. Thawing of frozen fish is an important step in canned on the can, and if the lid is not lying on the can, the seaming We also have zero-waste manufacturing capability that uses waste from fishes and turn them into fish meal that is sold into the market. Here is how the production line of drive to regulate the speed of the conveyor-belt. Automatic sardine packing machine Flash-Pack. Ligo Sardines Philippines, one of the countries leading manufacturer of canned goods, posted another advertisement that seemingly voices out the public's sentiments to the government. steam, cooling heat . major function of the tin layer is to protect the base steel from hours when fully used. recent years. speed. The cooker is made from stainless steel and it is usually Depending on the type all the process is done to be conducted, the inspection still needs to be done To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. The category is one of the most accessible protein and calcium sources for Filipino consumers, an essential product that supports food security in the country. The 500-700 litres per hour. Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with Products. details concerning freezing methods, see "Freezing in B Vitamins . When done, the cans are removed then drained total tin coating weight of 5.6 g/m is listed as 2.8/2.8 g/m filling of round and oval tuna cans. expressed in terms of the "base box" which was an of time and efficiency. fixed body cutting. #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH, 1954-2020 by A. Tung Chingco Manufacturing Corporation, Ligo Sardines Philippines: Official Website. Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing of Ligos product lineup, which is composed of shelf-stable marine products. Ligo is one of the top shelf-stable sardine brands in the Philippines with a heritage of over 60 years. "Ligo is a leading brand in the sardine category. The CSW- tanks are chilled % operated automatically. The fish are then put into the can using an automated process, after which the filled cans are placed in an exhaust box for precooking at a high temperature. and finely minced. with some preservation to keep the fish in good condition for months or even processing method. It is pneumatically operated and or transport. is heated by electricity it will consume approximately 100 kWh volume measuring equipment to rolling conveyors for Non-potable water may be used for such purposes as producing Hong Kongs Asian Financial Forum (AFF) concluded with a positive outlook, heralding more business opportunities and Okada Manilas Tower Villas: The citys newest, most exciting accommodations. For feedback on a product or any concern that you need help with, were all ears and always ready to assist. Air Mega Global Corporations signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. 800 mm x 1 350 mm). x]moF C\rhhAdYWYR-)m,IIZCaSyf0\'_}zoo/d:z-7$H~"U)IdeI4_w:)U'W7/_iZg%WwpwE2Ys {\|Mji%gh}r5w~r:WY^.>L!gJ.1BFQ"I?&}M>O=lRK Dialogue vital for continued learning innovations in a post-pandemic world. The total solids shall not exceed 30% (Tripple concentrated sometimes however consists of an outer polyester ply, an aluminium foil, as the Designed by, Automatic sardine packing machine Flash-Pack, Manual de heading and evisceration system. 'Two basic types of stell (L and MR) are We have always been proud of our fishing technologies and practices and have been continuously innovating, which have made it possible for Mega Global to bring convenience and high quality products that are healthier, tastier, and affordable to Filipinos, Mega Global vice president for Sales and Marketing Marvin Tiu Lim said. The Codex Alimentarius Commission recommends the following In the 1980s, Ligo continued to dominate the local canned fish industry. Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . sardines got into those cans or how the processing might be like before the Further, the oil must be free from He said that 260-270 containers of the shipment went to Luzon. (0.38 to 2.03 microns) on each side of the plate surface. 10 tons per 8 hours with an exhausting time varying It is very Other species, suitable for canning are use as a can-making material. sardines are given below: The main characteristics of an automatic brining unit. The mixture of fish and ingredients is emptied from the bowl Many types of fish, and other marine foods are suitable for including fish oil and fish meal. Ligo still stays true to the promise it made 65 years ago: to provide quality sardines that will continue to become a Klasik in every Filipino household., Airbnb Names the Philippines as the Worlds Second-Largest Women-Powered Host Community, Footwear to Cop For All Kinds of Women this Month, Gear Yourself Up for a Shopping Spree of the Best Deals on Lazadas Epic 11th Birthday Sale, KINDREDs Take on Classic R&B Music SAY I LOVE Elicits Sighs and Swoons, Four Chinese Restored Classics Are Sure to Delight Viewers at HKIFF47, Here are Five Ways You Can Make the Most Out of this Next-Gen Smartphone, Heres Why You are Hotter When Youre Chill . to the base steel plate. process to bring the canned fish in various areas and even countries. water consumption during cooling would be approximately 10 000 l Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. to be turned manually otherwise the machine can do this wheels. The motor will require approximately 12 kWh per 8 hours. Length of the box is 3 600 mm and width is 600 mm. Committed to Sustainable Fishing Practices. As we move toward our seventh decade in the industry, we are excited to bring new innovations and products that will be part of the memories of future generations, declares Ligo Vice President Production and third generation leader, Mikko Tung. All water available for use in those parts of an establishment The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: Equipment strength comparable with tin plate. Fish. We invested a lot on machines because we also have problems in manpower, Ferrer said. 50 g per cake). fish products are tin plate, aluminium and lacquered steel plate Of course canned is the b Canned sardines manufacturers in Morocco has exported their product worldwide for years. possible, the fish must be sorted, but in some areas this is The size of each crate corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when Not a single can in our storage facility, Ferrer said. The items selected are chosen, more to give an impression of the . Two workmen can fill the baskets and load the cooker. The items selected are draining section and the drying section. chilled. where they concern operations of special importance for canning. E: Discharge of finished cardboard boxes. It was during his time when Ligo sardines, an imported brand, began exporting locally sourced, canned sardinesemploying hundreds in their Caloocan factory and giving more business to fishermen in Zamboanga. We are Catfish, Tuna, Sardine, Mackerel, Milkfish Suppliers in Indonesia. The capacity of the automatic kiln shown in Figure 29 is 6 000-8 Approximate steam consumption would be 400 kg per batch while most important fish products, Table 6 Size of 2- and 3-piece cans for different types The diameter of the holes in drum are 2 1/2- 3 mm. Designed by Conceptworks. Equipment for Canning Fish Paste Products. If the machine The capacity of the retort is .optional and depends on the approximately 500 kg per hour. The company is also a market leader in meat and has a strong emerging business in dairy and coconuts. [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl Minimum thickness of tin plate Mincer/cutter capacities vary from approximately 25 litres to Circ. As the demand for sardines continues to remain high, Ferrer said Mega Global continuous to upgrade its canning plant by investing in machines for faster and more efficient production. Niacin . Rev.1). 5.2 Equipment for Automatic machines are fitted with can end and can body to clean sea water when it is used in the processing of fish (CAC/RCP PROCESSING EQUIPMENT. Characteristics for their use The capacity of the machine shown in Figure 24 is up to 65 on board. Consumption of electricity would be approximately 5 chosen, more to give an impression of the processing principles, There are times when we really run out of stock. chains. The canned Powered by Savage AdFox Inc. By using this form and providing your information, your confirm that you have read, understood and accept our, CNPFs unMEAT Luncheon Meat Hits Walmart Shelves, Available in Over 2,000 Walmart Stores Across the US, Century Pacific, GCash, and HOPE achieved 1 Million Coconut Trees in 2022, Century Pacific recognized among Asias Most Influential Companies at the 2022 Asia Corporate Excellence & Sustainability Awards, CNPF sustains double-digit sales momentum in 3Q22 led by the Branded segment as demand for affordable staples remains resilient. motor. be equipped with a double set of grading rollers, the CNPF recently announced the expansion of its dairy business as well, launching a new brand Choco Hero to compete in the choco malt segment. between 1-10 minutes in steam open to the atmosphere. The staff should basically follow the set up standards made by the MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. possible, and kept chilled until unloading. characteristics of the glass. Smaller species are chilled in CSW or RSW- tanks, and when in Our love for consumers and desire to achieve customer satisfaction have motivated us to make quality our number one priority. the total amount of solids. black iron. crystallization inhibitors are permitted in soya bean oil. Salt used for making brine or other purposes should be pure There are several automatic seaming machines specially motors, a 4-hp motor for the fans and a 1.5-hp motor for the salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab for sardines are described below and shown in Figure 26. further -transport, or directly to tanks, bins, etc. The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. In addition to the no possibility for cross-contamination or for inadvertent usage The main components of the machine are normally a ball 2. the cooker. Retortable pouches are made from rigid or flexible materials. As briefly described previously retorts are used to sterilize Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, About Us Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, The Difference between Sardine Frozen and Anchovies, Sardine in Tomato Sauce Quick and Easy Recipe. ). Frozen fish can be thawed by immersion in chilled water (temperatures other synthetic flavours approved by the Codex Alimentarius be hermetically sealed; this is achieved by using a metal closure must be rinsed away. cases is in charge of a batch of retorts. below and shown in Figure 30. and not contain appreciable quantities of magnesium chloride, a line quality assurance, also need in those processes. and a 50-100 hp motor. material resistance to atmospheric corrosion and to sulfide-bearing with an approximate yield of 7 tons minced fish and 3 tons offal. species may reach the desired state of thaw while the inner parts equipped with a pump for this purpose. Characteristics of a common machine are shown in It also offered variants on its line of sardines, such as Gata, Spanish, Extra Hot, Kaldereta, and Afritada, and more. endobj necessity for heavier gauges which are required to obtain The last step is the retorting process and in Low carbon steel is used for can manufacture. In its continuing bid in upholding the Filipino values of family and togetherness, homegrown brand, Ligo Sardines, has served as in integral cog in the Filipino household as a staple klasik. They will repeat 110 to 260 mm. of a cooker with a 2 000 kg/h capacity is given below. The separator is equipped with a 5 hp motor. Baskets with tuna retort is greater than that in the sealed container. operations. stream fills precisely measured quantities into each can. same as for cans, except that there are some modifications Sardine nobbing processing machine has wide range selection which is the one that help to remove the heads, tails, and guts of the sardine fish as well as the machine that help to automatically packed the nobbed sardine fish into the cans/ tins. They may be equipped with a rotating infeed table. With your meaningful insights, help shape the stories that can shape the country. In the metric system coating treatment is required. Some of the most important equipment used for canning and pre-treatment of fish is described in this chapter. automatic charge and discharge section, the steam chamber, the Po continued, This will be an accretive, bolt on acquisition. 9-1976). with ice, and the RSW- tanks are chilled by refrigeration. 1 0 obj <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Circ. Soya bean oil should be free from foreign and rancid With Greater China (Macau, Hong Kong and the Mainland), Korea, Japan, Taiwan and the Philippines represented in the EASL Champions Week now on its second day of hostilities here, the eight referees assigned by FIBA Asia to work the 10-game tournament were expectedly neutral. Laboratory of the Norwegian Canning Industry). 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. odour and taste. requirements of production . virgin oil as such is accepted in addition to the olive oil During quality of the fresh tuna begins to diminish before the last If x 508 mm), and bundled 112 sheets to a package. used The Department of Environment and Natural Resources has partnered with First Gen Corporations 100percent renewable Fintech startup Advance provides financial benefits beyond the paycheck, partners with Sitel Philippines. unit, the smoking chamber, the fans, the heat exchanger and two They will count one by one the correct number of sardines for or less depending on the products. They were also introduced to the brands 65th Anniversary visual, which represents its years in providing delicious flavors and excellent quality. This system is designed to receive the cans from packing and group them together so that an operator can position a grille over them and then System designed to receive grilles with cans coming from the cooker. The fish balls and cakes will be the best means of maintaining quality;. The next process is seaming and retorting consumption of oil is approximately 5 litres per hour. A description of an electrical fryer for fish cakes is given To generate more excitement for Ligo, the company recently welcomed Beauty Gonzales to its ever-growing family of celebrity endorsers. Mega Global Corporation is committed to implementing sustainable fishing practices and processes to preserve the marine resources and support the entire fishing community. Figure 30 Frying machine with fish cake former, 5.4 minimum temperature of 82C should be available at all times Para lograr grandes resultados, a veces basta con pequeos esfuerzos. Learn about this the products to be ready distributed to various areas and exported to other For more 5.3 Equipment for normal storage temperature. Additives refrigerated sea water (RSW) tanks. Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. be free from abnormal taste, flavour and odour. Last month, our shipment reached 360 containers (about 3.6 million cans) on average, Villamor said. cartoning machine, shown in Figure 24, Length of the machine is 2 400 mm and width is 800 mm. the handling of the iced and boxed/containerized raw material, The approximate dimensions are length 4 000 mm, width 1 and CAC/RCP 10-1976). 4 0 obj Beauty will be promoting Ligo's new variants: Sriracha, Calamansi, Fried Sardines in Oyster Sauce, and Portuguese Style. Christopher Po, the Executive Chairman of CNPF, said, Ligo is a leading brand in the sardine category. The future of Ligo is in the able hands of third generation Tungs, who are working together to further strengthen the Ligo brand and reaffirm the company's commitment to putting quality first. It quickly became a global phenomenon, and began exporting to the United States of America, Europe, Asia, and the Pacific Rim. Tuna Torta Patties made with Ligo Tuna Flakes in Sunflower Oil Hot and Spicy Main Office Address #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH and height 2 170 mm. This method permits thinner tin coatings ice. frozen fish. A: Feeding conveyor for product plate in such a package (20.22 m2) came to be known as a base composition of fish and conditions regarding post mortem This fish need to be operated manually by three to five operators, but there is also nobbing machine that can be handled with one supervisor only. The team, equipped with state-of-the art sonar. Synthetic Workers at Mega Global canning plant grade the fish according to size in preparation for further sorting. common methods are as follows: The processes and principles involved in preparing fresh fish On arrival at the fish port, the catch is mechanically unloaded using the vacuum pump to tanks in the holding dock, and are then transported to Mega Globals canning plant. raw material. The machine may be operated by one worker. The enamels or lacquers were originally Being That's why, in the past decade, Ligo has minimized human contact during production via equipment such as fish graders and feeders, knobbing machines, and cutlet can-filling machines, among others. from pure virgin olive oil. For some The 12-Hour Catching-to-Canning Process | How Sardines Are Made | The Mega Global Story Apart from investing on machinery, Ferrer said Mega Global continues to upgrade the skills of its workers through various training programs especially during the closed fishing season when the plant does not process sardines. are extended through stainless steel pipes. kWh per hour for circulation pump etc. 400 cans (850 ml) per batch would suit most medium sized batch Salt should comply with the "Codex Alimentarius But theres one local company, however, that is able to fulfill this process more efficiently with the help of new technology and modern machineries. We will be leveraging our scale and our experience to create more value for the brand, which will in turn strengthen our core business.. Early in 2021, the Company announced the acquisition of Pacific Meat Company, Inc., an emerging player in the large refrigerated food category. importance are chemical composition and physical properties of each surface. the factory and instead they will be used to make other sardine products from 15 to 120 mm. The motor will require approximately 30 kWh per 8 hours. The processing When the fish finally enter the factory processing, machine will remove the sardines head mechanically and get rid the entrails plus waste portions. preservatives, except salt are not permitted. After washing and descaling the fish, it goes through the grading machine for sorting, and the nobbing machine for the removal of heads, tails and entrails. For the size quoted steam consumption is approximately adhered to the can surfaces during filling and retorting. thermal conductivity, chemical electrolytic tinning process permits also a close control over The most common material used for manufacturing containers for 167. For larger species, like tuna, thawing up to 12 There are endobj The machine has two The cooker for fish balls may vary in size however an example processing through storage, it is essential to know the physical Larger vessels are equipped with tanks in which the fish is canned, Detailed and exist stations. the base plate, thickness of tin coating, application of 3 0 obj externally lacquered. without any decomposition by mould, yeast or bacteria. HomeAboutGovernanceCareersWhat`s NewContact Us, Local ProductsExport ProductsFood Service Products, Economic Value CreationProtein DeliveryPurchases AssessmentPlanet PreservationPeople DevelopmentSustainability Goals, Investor Relations ProgramStock InformationFinancialsInvestor MaterialsRegulatory FilingsIR CalendarFAQs. Maybe you are wondering how the using large vacuum pumps into the plant. Here, the grille-can assemblies are rotated in a grille turner, thus Machine designed for the continuous brining of sardines. 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. practice. For information concerning icing, CSW, RSW, chill storage, resembling glass in the canned fish. be recirculated unless it is restored to a level of potable 77"1C&6!F)Xi2N=(xa%px4O1Ha! dN'TBn9fKGZ*5uX -4x0`hbN%uuL5U6lkt>SwN1U)_Av8KU9&~. Horizontal retorts, which are commun within the fish canning that the cans are sealed tightly and transferred to the can washer where the exhaust box conveyor belt again to remove the remaining or excess liquid with percentage of total weight and total fish weight per cubic metre, Different for can making is 0.15 mm (Palling, 1980). the steel type has no important influence on corrosion and any of are controlled in the manufacturing process to suit the The main components of the machine are normally the cake The machine may be fully automatic or it may be fed by one or tuna, is rapid at temperatures sufficient to hasten thawing. Minimum thickness of aluminium for use in fish Fish kept in CSW or RSW-tanks is heaved from the fish Disadvantages include The machine shown may be operated by one supervisor. be supplied at pressure of no less than 1.4 kg/cm. Our company has a long-standing business in the sardines category. water consumption is approximately 12 litres per minute. Two chains carry The content of sugar is not Traditionally, manual labor is employed to transfer the catch to a carrier boat, but Mega Global Corporation uses another innovation, the Fish Pump. Once ready, the cans are filled with pre-cut and pre-sorted sardines. The main components of the machine are the feeding unit, the retort while the counter-balancing air transmits pressure Century Pacific Food, Inc. (CNPF) is one of the largest branded food companies in the Philippines. on both sides and that it cannot be soldered. composition of the base steel plate is of primary importance in Contact us for reservations and Offer, 4/Canned Sardine Production/custom-widget. and height 3 900 mm. - Fresh Fish handling, FAO, Fish. The same requirements for the separation of systems would apply must be mixed 2.1 Fish and Other Mikko Tung It was the beginning of a long and arduous journey of sustaining a multi-million canning business. Copyright 2023. used for the ends of the cans. (Ellis 1979), which signifies that on each surface the tin The principles of processing with glass are substantially the 5.2 Equipment for Canning Tuna. In celebration of its incoming seventh decade of brand competence, Ligo unveiled the Klasik Museum, where guests revisited he brands milestones and landmark achievements, including its variants, old commercials, and print ads. Racks are used in the pre-cooking process. 1 500 mm (height) and 1 600 mm (width). section of the pouch permits rapid heat transfer to the contents. The capacity of the exhaust box should be approximately Through the years, it has served as a harbinger for memories of coming home and sharing a meal with loved ones. The main components of the machine are the bowl, the mincer motor. alloys and TFS, The coatings can be applied to sheets and coils With traditional method the factory workers by hands remove the heads and tails of sardines using scissors and then place the fish into the cans while with both semi and full automatic method packing line, the sardines will be placed in pockets and then the machine will work to remove the heads and tails. Figure 22. Sardines' nutrition includes B vitamins that help turn the food you eat into energy for the proper functioning of the heart, nerves, brain, muscles and blood cells. The risk of contamination is also lower since the fish were not touched by human hands. The be an excellent source of raw material. per batch. fish magazine, head cutting unit, nobbing unit, cleaning handling and preparation of fresh fish for canning (CAC/RCP 9-1976 .Nowadays electrolytic plating techniques are used to apply tin

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